That side is assembled and bolted into place. A homemade fuel-line tool on this. With the high-level system decisions finished, we move into how we're going to properly and elegantly fit and wire these parts in the space available. This article was created to allow the customer to follow the high-level build activity. Copyright 2023 CleanTechnica. The coolant lines sweep down around the side and underneath the battery box to twoaluminumblock manifolds. Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. This product was added to our catalog on Wednesday 01 January, 2014. 96. Hot air will also be ported to the windshield defrost ports. And isnt it a good job he did! There's no reason why we can't convert every single VW T2, is there! It's not the box in the way. VW Type 2 Microfiches 68-79 Parts catalog (Volksteile) Pacific Parts International VWHelp.com Type IV: Secrets Revealed Bus Exhausts Fuel Injection Type 1 carb chart PDSIT exploded diagrams VW Bosch Distributors Distributor cross reference Bosch rotor numbers (Page 80) Bosch Ignition catalog Bus/914/411 ignition part numbers 1. This board has a combination of components that suit the gauge on this car. It will be wired and connected when the front pack goes in. Next week we begin assembly of the modules into the boxes. I spoke with him today and we should have parts Monday. It's about an hour from being installed and done, but it took much of a day to get the linkage and cable extension that would work. Some good options are: an old Volkswagen Beetle, Volkswagen Bus, Volkswagen Thing, Volkswagen Bug, Austin Mini, an old Mazda Miata, Porsche 911, Kharman Gia, a Samba. Its position is more flexible. On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . This build retains the original clutch system, with a high torque clutch disc. They're capable of more than enough power that our system will draw 750A. The owner is currently rebuilding the flat-six with an 964 intermediate shaft and GT3 . Otherwise the same external dimensions. Writing about clean energy, electric transportation, energy poverty, and related issues,he gets the message through to anyone who wants to know better. You've come to the heart of the question, really. Yup, 5 of us in Indie it was great! With the box in place, the high current cables are the only thing not wired up. The white connection mates to the new BMS cell temperature harness. Do you have any regrets? I always find important decisions like this are best decided over a local Yorkshire pint! People forever tinkering and fixing; making new or just patching up the old. For more recen Zelectric Microbus. We were back on track and we werent giving up! It was a bit of work to trim out the old gas tube and weld in the backing plate deep enough for the inlet to not block the original fuel door. This kit comes with everything you need right down to the heat shrink tubing, and fuse holders. . The eDub Platform. And so, every morning, over a cup of coffee, I would stare out at Indie and wonder if we would ever get a solution. VW of America and EV West have partnered to build an electrified Type 2 Bus. I still like AC better, but they both have their virtues. Quantity. Volkswagen Beetle/Bug Complete Kit 1956 - 1977, Volkswagen Bus / Samba / Type 2 1950 - 1979. If you remember from part 5 of our journey, Indie suffered a catastrophic failure on a test drive. We must replace the stock PCB (green) with a reliable connection method. Theyve successfully completed countless electric vehicle conversions and now sell quite a few kits that make the process much easier.. What sets this apart is its range. Find the right electric car conversion kit for your electric vehicle conversion project. This week I uncrated all the Tesla P100D modules. Much like maxing out luggage capacity, and in the same locations. . We've been doing some testing on the plumbed rear box of 5 modules and have learned that an upgraded pump will likely be needed. Unlike other beetle conversions, this will have 63kWh on board. Chris has already been studying and preparing for the best routes on this build. The upper left image shows the coolant reservoir installed on the rear of the passenger-side edge of the battery box This edge is level when the pack is installed, leaving the reservoir as the highest point in the system. The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. So, Steve decided to back John, and Pixar was born. speedometer is stock, the fuel gauge will display correct State Of Charge (SOC). Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. No welding or floor work is required. While they're not big nor long delays, today's updates are dedicated to a few of those things, listed below. It's the purest expression of the engineering that makes cars possible, and the thing they were engineered to do in the first place be driven. Click through to see how they did it. All that's left there is to wire and stabilize the radiator fan wiring. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. You can follow Kits endeavours with eDub Services Ltdon all the socials and YouTube. For this exercise we'll use a conservative 5.2kWh capacity value x 10 modules = 52kWh of capacity. The new rim will fit, but we need a narrower tire on it. Taking off in 2nd or 3rd gear without clutching is just as we hoped. Mainly just my wife and I, but we also managed to get away with our friends and their daughter. It's a lifesaver. A couple of months ago I introduced you to a UK company that converts classic cars to electric propulsion. 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Contact us now to get a quote and begin the conversion process. The motor had to be staged at the proper angle as the car was lowered down over it to get the motor/clutch assembly started around the transmission input shaft. Copyright 2023 CleanTechnica. eDub Trips is going strong, taking people on incredible staycations around North Yorkshire. So the garage had bought it back and now had it on sale. The stainless panels, radiators, throttle input, BMS, motor, and motor controller are all assembled with stainless steel fasteners. Putting your car under the knife is an intimidating thing, but its exciting as well. You can pick one of these up from as low as $8k. This increased power comes in an engine that's more compact, so your engine compartment is less cluttered than it was . VW Transporter T2 EV kit (3) VW Transporter T3 EV Kit (2) VW Transporter T4 / T5 EV Kit (2) VW Beetle EV Kit (3) Smart Roadster EV kit (2) Smart Fortwo EV Kit (2) Productcategorien. Here'sa status update: Mechanical fit:It was assembled mechanically with modules, but without plumbing and wiring. The customer had bought the van, gutted it (and I mean gutted! Weddle Industries now stocks adapter kits to help you mate a VW style bell housing to most of today's common engine packages (see applications below).These kits contain an adapter plate and all necessary hardware to help fit the bare engine to the transaxle. The battery cables in the car were cut to length and lugs crimped on. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). P100D Coolant connections and routing to manifolds. Masked and painted. The Swindon, on the other hand, goes for just about $2,506. He visited eDub HQ and fitted the new motor and controller. A hoist at James' workshop holds a Land Rover Defender ready for its new electric heart; there's a pair of electrified VW Kombis, a Beetle with battery pack housed under its bonnet, and a second-generation Mazda MX-5 with the same 88kW HyPer 9 motor found in James' company demonstrator Beetle. The wiring harnesses and connections were completed, trained into position and where needed, protected with convoluted tubing. The conversion kit is the electric motor, battery and gearbox from the VW e-Up! The cell taps and thermistors for the front battery box modules are wired. Slave BMS PCB modifications & cell tap harness wiring. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. It was produced from thin aluminum to verify edge geometry and other features such as radiator mounting, etc. Price: 249.99. Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. Its 12V wiring to the car is done and ready to plug it in on arrival. Applications: Engines: Ecotec, Chevy LS, Subaru, Toyota, VW, Honda There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. I'm told it's coming, but In the meantime, we've been using one that we had on the shelf with the same outer dimensions, but a wrong pack voltage element. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. It's also quick, and fun to drive. The box needs to be disassembled to get a better look and decide the best way to make a new reliable BMS cell tap connection to the bricks in this module.Once the wiring of the front box is complete, we begin connecting the coolant lines for both front and rear battery boxes to run the whole coolant system on the bench. I didn't get an image of the template and location yet, but I'll post it next week. The new connectors for the special P100D Tesla modules arrived, and I have test-fit one on a P100D module. through the Tesla modules is an important part of the conversion. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. Battery enclosures sold separately. Is there a limit to what you can run on electric, weight and size-wise? If you don't see what you need here, we can most likely get if for you. There are a number of kits you can purchase for Volkswagen VW Beetle conversions, depending on what you want out of your electric car. Thankfully, the problem appeared to be something in the wiring of the other I/O harness. 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Having open space below it feels roomy. Living in the Byron Shire and running two successful businesses based on VW Kombis, he's regarded as one of the 'Kombi Kings' of the region. If the Army can build electric tanks, anything is possible. The heater unit (with proper voltage element) has not arrived yet. The only hitch: You'll have to. A homemade fuel-line tool on thisz28 threadgave me an idea. The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. Electric Vehicle Conversion Kit: NetGain HyPer 9 Motor with Tesla Battery Read more. Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. What sets this apart is its range. The eDub platform features batteries, motor, charger and more in one simple package. The rear battery box is bolted together except for the side walls. Manual cars are ideal for electric vehicle conversions. During discharge, one string will its + and (-) outputs in parallel with the other string. These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. 5 Lakhs. The first 100 are available for a pre-order price of $2,990, and while we don't have . This week we began executing the plumbing strategy. But when we wired and plumbed it yesterday and connected a pump to check for leaks. Ben has been a key part of the Peace Vans family since 2014. . Modules were inserted, and the fit was as good as we had hoped. There are 4 needed per module. No ride-height adjustment was needed from the stock torsion bar position. We have . Another type of electric vehicle conversion uses an electric crate motor. What followed was an amazing summer. Classic cars deserve to live on for many more generations, and electrification is the way to do that. Add to Cart. We also decided the 12V fuse panel will be relocated so that its backside wire connections can be accessible in the future for serviceability. Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? We are verifying fit, final wire routing, and service access before the final installation of the battery modules into the box.